Quality Built Into Manufacturing
Quality Built Into Manufacturing
At Mapsons India Pvt. Ltd., quality is an integral part of the manufacturing process. We manufacture precision components, stainless-steel fittings, welded assemblies and process equipment according to customer drawings, specifications, BOMs and project requirements.
Our quality approach combines material verification, controlled manufacturing processes, dimensional inspection, welding quality, testing and technical documentation.
Our objective is simple: manufacture the right product, to the right specification, with the right documentation.
Our Quality Approach
Our Quality Approach
Quality controls are applied throughout the manufacturing journey, from requirement review to final inspection and dispatch.
Engineering Review
Engineering Review
Customer drawings, 3D models, BOMs and technical specifications are reviewed before manufacturing.
- 2D drawings
- 3D CAD models
- BOM requirements
- Dimensional tolerances
- Surface-finish requirements
Material Verification
Material Verification
Material identification and traceability are maintained according to project requirements.
- Material grade
- Heat / batch traceability
- Material certificates
- PMI where required
In-Process Inspection
In-Process Inspection
Critical characteristics are checked during machining, fabrication, welding and assembly.
- Dimensions
- Fit-up
- Welding
- Surface finish
Final Inspection
Final Inspection
Before dispatch, finished products are checked against applicable drawings, specifications and inspection requirements.
- Final dimensions
- Material
- Welding
- Documentation
Precision Inspection
Precision Inspection
Machined components can be inspected against drawing requirements and specified tolerances.
- CMM inspection
- Dimensional inspection
- Diameter & bore checks
- Surface roughness
Welding Quality
Welding Quality
Stainless-steel welded assemblies are manufactured using controlled welding processes according to project requirements.
- TIG welding
- Orbital welding
- Visual inspection
- NDT where specified
Inspection & Testing
Inspection & Testing
Inspection methods are selected according to the product, drawing, customer specification and applicable project requirements.
From Drawing to Dispatch
From Drawing to Dispatch
A controlled manufacturing flow helps ensure consistency, traceability and conformity with customer requirements.
01
RequirementDrawing, CAD, BOM and specifications
Drawing, CAD, BOM and specifications
02Material
Material verification and traceability
Material
Material verification and traceability
03Manufacturing
Machining, fabrication and welding
Manufacturing
Machining, fabrication and welding
04Inspection
Dimensional and quality checks
Inspection
Dimensional and quality checks
05Testing
Applicable testing and NDT
Testing
Applicable testing and NDT
06Documentation
Quality records and certificates
Documentation
Quality records and certificates
07Final Approval
Final inspection and release
Final Approval
Final inspection and release
08Dispatch
Packaging and delivery
Dispatch
Packaging and delivery
Quality Documentation
Quality Documentation
Depending on customer and project requirements, Mapsons can provide appropriate quality and inspection documentation.
Documentation requirements can be agreed during the quotation and engineering review stage.
- Material Test Certificates
- EN 10204 3.1 where applicable
- Dimensional Inspection Reports
- PMI Reports
- Surface Roughness Reports
- Hardness Reports
- NDT Reports where applicable
- Welding Documentation
- Final Inspection Reports
- Traceability Records
Welding Quality
Welding Quality
Welding plays an important role in stainless-steel tanks, vessels, process equipment and welded assemblies.
Mapsons supports TIG and orbital welding applications according to customer and project requirements.
Depending on the project, welding quality controls may include welding procedure requirements, welder qualifications, visual inspection and applicable non-destructive testing.
PED & Pressure Equipment
PED & Pressure Equipment
For applicable pressure-equipment projects, quality control can cover material verification, fabrication, welding, inspection, testing and technical documentation.
Typical equipment may include pressure vessels, process vessels, reactors, filter housings and other custom stainless-steel pressure equipment.
PED applicability and conformity requirements are determined according to the specific equipment, operating parameters, classification and applicable regulations.
